산업용 6 톤스팀보일러: 응용, 능률, and Fuel Options

ㅏ 6 톤 스팀 보일러 is one of the most widely used industrial boiler capacities across global manufacturing sectors. With a rated output of 6,000 kg of steam per hour, this boiler size provides a perfect balance between steam demand, 연료 효율, and operational cost. Whether it is used in food production, textile processing, 화학 제조, or construction, the 6-ton steam boiler plays a crucial role in providing stable heat and consistent steam supply.

This guide explains how 6-ton steam boilers work, their core applications, available fuel types, 효율성 요인, and how to choose the right model for your industrial needs.

1. What Is a 6 Ton Industrial Steam Boiler?

A 6-ton steam boiler is an industrial pressure vessel designed to generate steam at a rate of 6 시간당 톤. In most cases, these boilers operate under medium pressure, ~에 이르기까지 1.0 MPA 1.6 MPa, depending on production requirements.

Why 6 톤?

• Matches the steam consumption of medium-scale factories
• More fuel-efficient than 4-ton models
• Lower investment compared to 10-ton or larger boilers

Common Technical Characteristics

• Horizontal fire-tube or 수관 설계
• Fully automatic control system
• 높은 열효율 (85%–98%)
• Customizable fuel systems: 가스, 기름, 바이오매스, 석탄

This makes the 6-ton boiler extremely versatile across industries.

2. Key Technical Specifications

2.1 증기 용량

• 6,000 kg/h continuous output
• Ideal for high-load production environments

2.2 Operating Pressure Options

• Low pressure: 0.7 MPa
• Medium pressure: 1.0–1.6 MPa
• High-pressure options available

2.3 열효율

• Standard models: 85%–92%
• High-efficiency/condensing models: 95%–98%

2.4 Structural Design

• Fire-tube boilers for general industries
• Water-tube boilers for chemical or continuous operations

2.5 안전 & Automation

• PLC intelligent control
• Flame monitoring
• Automatic water feeding
• Over-temperature & over-pressure protection
• Real-time display and remote control

3. Industrial Applications of 6-Ton Steam Boilers

Because of their excellent heating capacity and stable output, 6-ton steam boilers are widely used across industries.

3.1 음식 & Beverage Industry

• Cooking
• 살균
• 저온살균
• Baking & 건조
• CIP cleaning systems

3.2 직물 & Garment Industry

• 염색
• Printing
• Finishing
• Drying

3.3 화학적인 & Petrochemical Plants

• Heating reactors
• Distillation
• Solvent extraction
• Pressure control

3.4 Paper and Packaging Industry

• Paper drying
• Corrugated box production

3.5 제약 & Biotechnology

• Clean steam
• 살균
• Fermentation heating

3.6 Construction Materials

• Concrete curing
• AAC block production

3.7 Agriculture & Farming

• Animal feed production
• Greenhouse heating
• Equipment sterilization

4. Fuel Options for 6 Ton Steam Boilers

4.1 가스 보일러

연료: 천연가스, LPG, LNG

• 고효율 (최대 98%)
• Lowest emissions
• 깨끗한 & 쉬운 유지 보수

제한 사항: Requires gas pipeline or tank; fuel price volatility

4.2 석유 보일러

연료: 디젤, 중유, waste oil

• Works where gas is unavailable
• Stable heating

단점: Higher emissions; soot cleaning required

4.3 바이오매스 보일러

연료: Pellets, 작은 조각, rice husk, crop waste

• 친환경
• Lowest fuel cost
• Perfect for agricultural regions

단점: Requires more space; ash handling

4.4 Coal-Fired Boilers

• Lowest fuel price
• High emissions & regulatory limits

4.5 전기 증기 보일러

• Zero on-site emissions
• 높은 증기 품질
• High operating cost

5. Efficiency Factors of a 6 Ton Boiler

5.1 Burner Efficiency

Advanced modulating 버너 reduce waste and improve stability.

5.2 Boiler Design

• Condensing units recover waste heat
• Enhanced heat surfaces reduce fuel use

5.3 Water Quality

Poor water quality = scale buildup → 10–15% efficiency loss.

5.4 Insulation & 열 손실

Proper insulation significantly improves efficiency.

5.5 Maintenance Practices

Routine maintenance extends boiler lifespan and performance.

6. Operating Cost of a 6 Ton Boiler

연비 (Approximate)

• 가스: 400–450 m³/h
• 디젤: 380–420 L/h
• 바이오매스: 1000–1300 kg/h
• 석탄: 800–900 kg/h

Other Costs

• 유지
• Electrical components
• Water treatment chemicals

7. How to Choose the Right 6 톤스팀보일러

7.1 연료 가용성

Select a fuel with stable supply and competitive pricing.

7.2 Steam Quality Requirements

Pharmaceutical and food industries require high-purity steam.

7.3 Environmental Regulations

Regions with strict standards prefer gas or biomass boilers.

7.4 Operating Budget

Balance upfront investment with long-term fuel savings.

7.5 Manufacturer Reliability

• Certifications
• After-sales service
• Spare parts availability
• Real industrial project cases

8. 설치 & 유지 관리 고려 사항

8.1 설치 요구 사항

• Adequate boiler room space
• 적절한 환기
• Correct chimney design
• 수처리 시스템

8.2 Essential Auxiliary Equipment

• 이코노마이저
• Deaerator
• Water softener / RO unit
• 급수 펌프
• Dust removal & desulfurization (for coal/biomass)

8.3 Routine Maintenance Checklist

• Clean burner monthly
• Inspect smoke tubes
• Test safety valves
• Check water quality

9. 결론

A 6-ton industrial steam boiler is a highly flexible and efficient solution for a wide range of industrial applications. With multiple fuel options, advanced control systems, and customizable configurations, it remains a preferred choice for factories worldwide.

Choosing the right model depends on fuel availability, 비용, emissions requirements, and industry-specific needs. When properly installed and maintained, a 6-ton steam boiler can operate reliably for over 20 years while keeping production lines running at optimal efficiency.

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