Аж үйлдвэрийн 6 Тонны уурын зуух: Хэрэглээ, Үр ашиг, and Fuel Options

А 6 тонн уурын зуух is one of the most widely used industrial boiler capacities across global manufacturing sectors. With a rated output of 6,000 kg of steam per hour, this boiler size provides a perfect balance between steam demand, шатах, and operational cost. Whether it is used in food production, textile processing, химийн үйлдвэрлэл, or construction, the 6-ton steam boiler plays a crucial role in providing stable heat and consistent steam supply.

This guide explains how 6-ton steam boilers work, their core applications, available fuel types, efficiency factors, and how to choose the right model for your industrial needs.

1. What Is a 6 Ton Industrial Steam Boiler?

A 6-ton steam boiler is an industrial pressure vessel designed to generate steam at a rate of 6 тонн цагт. Ихэнх тохиолдолд, these boilers operate under medium pressure, хүртэл 1.0 Mpa руу 1.6 МПа, depending on production requirements.

Why 6 тонн?

• Matches the steam consumption of medium-scale factories
• More fuel-efficient than 4-ton models
• Lower investment compared to 10-ton or larger boilers

Common Technical Characteristics

• Horizontal fire-tube or water-tube дизайн
• Fully automatic control system
• Өндөр дулааны үр ашиг (85%–98%)
• Customizable fuel systems: хий, тос, биомасс, нүүрс

This makes the 6-ton boiler extremely versatile across industries.

2. Key Technical Specifications

2.1 Уурын хүчин чадал

• 6,000 kg/h continuous output
• Ideal for high-load production environments

2.2 Operating Pressure Options

• Low pressure: 0.7 МПа
• Medium pressure: 1.0–1.6 MPa
• High-pressure options available

2.3 Дуусах хүчдэл

• Standard models: 85%–92%
• High-efficiency/condensing models: 95%–98%

2.4 Structural Design

• Fire-tube boilers for general industries
• Water-tube boilers for chemical or continuous operations

2.5 Аюулгүй байдал & Automation

• PLC intelligent control
• Flame monitoring
• Automatic water feeding
• Over-temperature & over-pressure protection
• Real-time display and remote control

3. Industrial Applications of 6-Ton Steam Boilers

Because of their excellent heating capacity and stable output, 6-ton steam boilers are widely used across industries.

3.1 Хоол & Beverage Industry

• Cooking
• Ариутгах
• Шинлэлийн буурах
• Baking & хатаах
• CIP cleaning systems

3.2 Эдлэл зүй & Garment Industry

• Хөхжих
• Printing
• Finishing
• Drying

3.3 Химийн & Petrochemical Plants

• Heating reactors
• Distillation
• Solvent extraction
• Pressure control

3.4 Paper and Packaging Industry

• Paper drying
• Corrugated box production

3.5 Эм зүйд & Biotechnology

• Clean steam
• Ариутгах
• Fermentation heating

3.6 Construction Materials

• Concrete curing
• AAC block production

3.7 Agriculture & Farming

• Animal feed production
• Greenhouse heating
• Equipment sterilization

4. Fuel Options for 6 Ton Steam Boilers

4.1 Хийн түлэгдсэн бойлер

Шатахуун: Байгалийн хий, LPG, LNG

• Өндөр бүтээмжтэй (Шалтгаална, хамаарна 98%)
• Lowest emissions
• Цэвэр & засвар үйлчилгээ

Хувьсгал: Requires gas pipeline or tank; fuel price volatility

4.2 Тосоор халсан бойлер

Шатахуун: Дизель, heavy oil, waste oil

• Works where gas is unavailable
• Stable heating

Сул талууд: Higher emissions; soot cleaning required

4.3 Биомасс бойлерууд

Шатахуун: Ховор нярав, чипс, rice husk, crop waste

• Байгальд ээлтэй
• Lowest fuel cost
• Perfect for agricultural regions

Сул талууд: Requires more space; ash handling

4.4 Coal-Fired Boilers

• Lowest fuel price
• High emissions & regulatory limits

4.5 Цахилгаан уурын зуух

• Zero on-site emissions
• Шүүгээний чанар өндөр
• High operating cost

5. Efficiency Factors of a 6 Ton Boiler

5.1 Burner Efficiency

Advanced modulating шатаагч reduce waste and improve stability.

5.2 Boiler Design

• Condensing units recover waste heat
• Enhanced heat surfaces reduce fuel use

5.3 Water Quality

Poor water quality = scale buildup → 10–15% efficiency loss.

5.4 Insulation & Дулааны гарах

Proper insulation significantly improves efficiency.

5.5 Maintenance Practices

Routine maintenance extends boiler lifespan and performance.

6. Operating Cost of a 6 Ton Boiler

Түлшний зарцуулалт (Approximate)

• Хий: 400–450 m³/h
• Дизель: 380–420 L/h
• Биомасс: 1000–1300 kg/h
• Нүүрс: 800–900 kg/h

Other Costs

• Засвар үйлчилгээ
• Electrical components
• Water treatment chemicals

7. How to Choose the Right 6 Тонны уурын зуух

7.1 Шатахууны хүртээмж

Select a fuel with stable supply and competitive pricing.

7.2 Steam Quality Requirements

Pharmaceutical and food industries require high-purity steam.

7.3 Environmental Regulations

Regions with strict standards prefer gas or biomass boilers.

7.4 Operating Budget

Balance upfront investment with long-term fuel savings.

7.5 Manufacturer Reliability

• Certifications
• After-sales service
• Spare parts availability
• Real industrial project cases

8. Суурилуулалт & Засвар үйлчилгээ

8.1 Суурилуулах шаардлага

• Adequate boiler room space
• Зөвшилж
• Correct chimney design
• Water treatment systems

8.2 Essential Auxiliary Equipment

• Эдийн засагч
• Deaerator
• Water softener / RO unit
• Feedwater pumps
• Dust removal & desulfurization (for coal/biomass)

8.3 Routine Maintenance Checklist

• Clean burner monthly
• Inspect smoke tubes
• Test safety valves
• Check water quality

9. Дүгнэлт

A 6-ton industrial steam boiler is a highly flexible and efficient solution for a wide range of industrial applications. With multiple fuel options, advanced control systems, and customizable configurations, it remains a preferred choice for factories worldwide.

Choosing the right model depends on fuel availability, зардал, emissions requirements, and industry-specific needs. When properly installed and maintained, a 6-ton steam boiler can operate reliably for over 20 years while keeping production lines running at optimal efficiency.

Хэрэв танд ямар нэгэн хэрэгцээ байгаа бол, Таны ая тухтай байдалд бидэнтэй холбоо бариарай.